Comprehensive Overhaul & Repair Services

We specialize in the complete reconditioning of deck machinery from leading manufacturers like MacGregor, Rolls-Royce (Kongsberg), Hatlapa, and Fukushima.

  • Hydraulic Motor & Pump Rebuild: Complete teardown and reconditioning of high-pressure axial piston or vane motors, including replacement of cylinder blocks, valve plates, and high-pressure seals.
  • Brake System Restoration: Inspection and renewal of brake linings, resurfacing of brake drums, and overhauling of hydraulic brake cylinders to ensure fail-safe holding capacity.
  • Gearbox & Drive Train Maintenance: Dismantling of planetary or spur gearboxes to inspect for gear pitting or tooth wear, followed by bearing replacement and lubrication system flushing.
  • Clutch & Band Brake Servicing: Overhauling of manual and hydraulic clutch mechanisms to ensure positive engagement and smooth disengagement under load.
  • Shaft & Bushing Renewal: Precision machining or replacement of main shafts and bronze bushings to eliminate excessive play and vibration.

Critical Inspections & Testing

  • Hydraulic System Flushing: Cleaning of the entire hydraulic circuit to remove metallic contaminants that can cause premature motor failure.
  • Load & Brake Testing: Post-overhaul static and dynamic brake testing to verify compliance with OCIMF and classification society requirements.
  • Control Valve Calibration: Troubleshooting and adjusting directional control valves and relief valves for precise speed and tension control.
  • Safety & Compliance: Our services ensure your mooring equipment meets the latest MEG4 (Mooring Equipment Guidelines) for safe terminal operations.
  • Corrosion Protection: Application of marine-grade epoxy coatings to all exposed mechanical parts to resist the harsh salt-spray environment.
  • Rapid Mobilization: Our riding squads are available for in-situ overhauls during voyages or at anchorage to avoid port delays.

Would you like to schedule a condition-based monitoring visit, or a full technical quotation for your next dry-docking?

  1. Vikash Bhardwaj

    ★★★★★

    Reliable VRCS retrofitting and hydraulic system troubleshooting. Quick mobilization during port stay helped us avoid costly downtime.

  2. Amit Sharma

    ★★★★★

    Professional deck crane, windlass, and mooring winch repair services. Their marine engineers ensured smooth operation and full compliance with class standards.

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